TF 800 ERGON - Tray formers up to 80 ppm
The new ERGON range of automatic packers is based on design choices inspired by key concepts such as ergonomics, technology, sturdiness and modularity, masterfully blended to mark a new, significant evolution in the history of SMI products.
You can point out the new ERGON packers rather quickly due to the rounded profile of the movable safety guards, which allow to house all the motors on the outside with respect to the mechanical units they run, facilitating line operator access when performing maintenance.
The TF ERGON series includes automatic machines for the packaging of plastic, metal and glass containers in cardboard trays without film. Trays can be octagonal or rectangular, with walls having the same height.
TF ERGON series' tray formers can achieve outputs up to 80 packs per minute, according to the machine model and to the product to be packaged. The pack collations can vary according to the containers shape and size; in general, the most frequently requested collations are 2x2, 3x2, 4x3 and 6x4.
All TF ERGON models feature an electronic grouping system; the change-over is hand-operated.
| TF 800 | |
|---|---|
| Speed (PPM) | 80 |
| Size (mm) | 11500 x 1600 x 2500 |
| Lanes | 1 |
1In the machine infeed zone, a group of guides accurately lines up the loose containers or the packages carried by a conveyour belt featuring low-friction chains made of thermoplastic material. In the pack formation zone, the containers are clustered in the required format through electronically synchronized fingers and dividing bars, operating in continuous motion.
2A corrugated cardboard blank is picked from the blanks magazine by a rotary picker composed of two groups of vacuum suckers. The blank moves along the blank climb and places itself underneath the group of products in transit with the long side leading.
3In the tray former, special mechanical devices fold the blank’s front and rear flaps. The side flaps are sprayed with hot melt glue and then folded, thus forming the tray.
4The packs coming out of the tray former can be conveyed either to the palletizer or directly to the storage area.
Modular design
SMI machines are designed according to advanced principles of module assembly and feature interchangeable mechanical and electronic components, which ensure a reduction of the down-times during technical interventions or programmed maintenance and the optimization of the use of spare parts on stock.Operational flexibility
These machines can package a wide range of products in several pack collations, so as to effectively meet the end user's current and future requirements. Moreover, each machine can be equipped with additional devices, which increase its basic functions and ensure a high level of customization of the final package.Motors directly connected to the drive shafts
SMI machines do not include gearboxes: the motors are directly connected to the drive shafts. The consequent advantage is the reduction of maintenance, energy consumption and noise.Continuous motion pack formation
The continuous motion packaging system ensures a fluid production process and protects the containers from strikes, thus granting more reliability, a better quality of the pack and a reduction of mechanical wear.Thermoplastic material dividing pins
In the pack formation zone, the use of dividing pins made of thermoplastic material, that last longer than those made of metal, reduces the machine noise and protects the fragile containers (such as glass containers) and their labels.Easy and cost-saving maintenance
The rounded safety doors enable to have more space inside the machine and thus to install motors externally compared to the mechanical units they drive, which allows the operator to easily perform the activities connected to the plant maintenance.Trays for all needs
All TF models can pack products in cardboard trays with 90° edges or in octagonal trays . Therefore, the final user can choose the most suitable solution for customizing, distributing and palletizing the pack."User-friendly" man-machine interface
The POSYC® control panel, sliding on a boom running the whole length the machine, is very easy to use, thanks to the intuitive interface, the touch screen and the diagnosis functions and real-time technical support on the POSYC®.Pallet display tray
Wrap-around case packers of the WP series and shrink wrappers of the SK series can be predisposed in order to produce, in addition to standard packs in corrugated board boxes / trays or in shrink film bundles (with or without tray), also the so called "pallet displays", e.g. large trays in corrugated board measuring ¼ (WP and SK) and ½ europallet (WP) size.
These collations allow to get remarkable advantages: • better use of the space available on the pallet • huge savings in the packaging material • reduction of storage and transportation costs • low energy consumption • easier handling of the pallet at the points of sale.
It is a very innovative choice, if we consider that, presently, the production of these types of packaging solutions requires the use of two different machines: one for the production of cardboard cases in standard formats of 6, 12, 15 and 24 pieces, and another one for the packaging of a huge number of bottles in trays whose size is equal to ¼ or ½ europallet (½ europallet = until 80 bottles).
Images are for illustrative purposes and data are not binding, as they have to be confirmed by SMI according to the machine user's production conditions and technical specifications.
